8.__________________________ Concentrator Optics

To this point, we have developed an understanding of how solar energy is collected by flat-plate collectors…those where the entire area that the sun’s radiation falls, absorbs the incident energy. Concentrating collectors, on the other hand, use large reflectors to ´concentrate´ the incident solar energy onto a smaller receiver. The main goal for doing this is to increase the temperature of the heat collected from the sun. Increased temperature is a benefit for many industrial process uses, and is directly connected to the efficiency at which electricity can be produced from thermal sources.

In the following sections we will develop the analytical tools necessary to understand the basic concepts of concentration of solar energy, in parabolic trough, parabolic dish, central receivers and Fresnel lens solar collection systems.  These tools will be presented with the following outline:

 

8.1 Why Concentration?

The operation of any solar thermal energy collector can be described as an energy balance between the solar energy absorbed by the collector and the thermal energy removed or lost from the collector. If no alternative mechanism is provided for removal of thermal energy, the collector receiver heat loss must equal the absorbed solar energy.

The temperature of the receiver increases until the convective and radiation heat loss from the receiver equals the absorbed solar energy. The temperature at which this occurs is termed the collector stagnation temperature.

For control of the collector temperature at some point cooler than the stagnation temperature, active removal of heat must be employed. This heat is then available for use in a solar energy system. The rate at which heat is actively removed from the collector determines the collector operating temperature. For removal of a large fraction of the absorbed solar energy as useful heat, the amount of heat lost from the receiver must be kept small.

Receiver heat loss can be reduced by operating the collector near the ambient temperature (such as with low-temperature flat-plate collectors) or by constructing the collector such that heat loss at elevated temperature is reduced. The most common way of reducing receiver heat loss at elevated temperatures is to reduce the size of the hot surface (i.e., the receiver) since heat loss is directly proportional to area of the hot surface. Concentrating collectors reduce the area of the receiver by reflecting (or refracting) the light incident on a large area (the collector aperture) onto an absorber of small area. With reduced heat loss, concentrating collectors can operate at elevated temperatures and still provide significant quantities of useful thermal energy.

A second reason for using concentration in the design of solar collectors is that, in general, reflective surfaces are usually less expensive than absorbing (receiver) surfaces. Therefore, large amounts of inexpensive reflecting surface area can placed in a field, concentrating the incident solar energy on smaller absorbing surfaces. However, concentrating collectors must track the sun´s movement across the sky, adding significant cost to the construction of a concentrating collector system.

8.1.1 Concentration Ratio

The term "concentration ratio" is used to describe the amount of light energy concentration achieved by a given collector. Two different definitions of concentration ratio are in general use. They are defined briefly here so that the terms may be used.

Optical Concentration Ratio (CRo). The averaged irradiance (radiant flux) (Ir ) integrated over the receiver area (Ar), divided by the insolation incident on the collector aperture.

                  (8.1)

Geometric Concentration Ratio (CRg). The area of the collector aperture Aa divided by the surface area of the receiver Ar

                     (8.2)

Optical concentration ratio relates directly to lens or reflector quality; however, in many collectors the surface area of the receiver is larger than the concentrated solar image.

Thermal losses in such situations are larger than might be inferred from examination of the optical concentration ratio. Since geometric concentration ratio refers to receiver area, it is most commonly used because it can be related to collector heat loss [e.g., see Chapter 5] . Note that if the aperture insolation and receiver irradiance are both uniform over the entire area, the optical and geometric concentration ratios are equal.

Perhaps the simplest solar concentrator is a concentrating flat-plate collector. An example of such a collector is shown in Figure 8.1. This type of concentrator is a flat-plate collector surrounded by mirrors that reflect sunlight incident outside the normal perimeter of the flat plate onto the absorber plate of the collector. This type of collector is usually constructed to reduce the cost of a flat-plate collector by reducing the area of the absorber and cover plates, which are frequently expensive. A concentrating flat-plate collector such as that shown in Figure 8.1 is typically limited to geometric and optical concentration ratios of 2-3.

Figure 8.1 A concentrating flat-plate collector

If higher concentration ratios are desired, curved mirrors or lenses are used. Circular and parabolic mirror optics are described in Section 8.3, and Fresnel lenses are examined in Section 8.7.

 

8.2 Parabolic Geometry

8.2.1 The Parabola

A parabola is the locus of a point that moves so that its distances from a fixed line and a fixed point are equal. This is shown on Figure 8.2, where the fixed line is called the directrix and the fixed point F, the focus. Note that the length FR equals the length RD. The line perpendicular to the directrix and passing through the focus F is called the axis of the parabola. The parabola intersects its axis at a point V called the vertex, which is exactly midway between the focus and the directrix.

Figure 8.2 The parabola.

If the origin is taken at the vertex V and the x-axis along the axis of the parabola, the equation of the parabola is

                     (m2)             (8.3)

where f, the focal length, is the distance VF from the vertex to the focus. When the origin is shifted to the focus F as is often done in optical studies, with the vertex to the left of the origin, the equation of a parabola becomes

                     (m2            (8.4)

In polar coordinates, using the usual definition of r as the distance from the origin and the angle from the x-axis to r, we have for a parabola with its vertex at the origin and symmetrical about the x-axis

                     (8.5)

Often in solar studies, it is more useful to define the parabolic curve with the origin at F and in terms of the angle in polar coordinates with the origin at F . The angle is measured from the line VF and the parabolic radius p, is the distance from the focus F to the curve. Shifting the origin to the focus F, we have

                     (m)             (8.6)

The parabolic shape is widely used as the reflecting surface for concentrating solar collectors because it has the property that, for any line parallel to the axis of the parabola, the angle p between it and the surface normal is equal to the angle between the normal and a line to the focal point. Since solar radiation arrives at the earth in essentially parallel rays and by Snell's law the angle of reflection equals the angle of incidence, all radiation parallel to the axis of the parabola will be reflected to a single point F, which is the focus. Careful inspection of the geometry described in Figure 8.2 will show that the following is true:

                     (8.7)

The general expressions given so far for the parabola define a curve infinite in extent. Solar concentrators use a truncated portion of this curve. The extent of this truncation is usually defined in terms of the rim angle or the ratio of the focal length to aperture diameter f/d. The scale (size) of the curve is then specified in terms of a linear dimension such as the aperture diameter d or the focal length f. This is readily apparent in Figure 8.3, which shows various finite parabola having a common focus and the same aperture diameter.

Figure 8.3 Segments of a parabola having a common focus F and the same aperture diameter.

It can be seen that a parabola with a small rim angle is relatively flat and the focal length is long compared to its aperture diameter. Once a specific portion of the parabolic curve has been selected, the height of the curve, h may be defined as the maximum distance from the vertex to a line drawn across the aperture of the parabola. In terms of focal length and aperture diameter, the height of the parabola is

                     (8.8)

In a like manner, the rim angle may be found in terms of the parabola dimensions:

                     (8.9)

Another property of the parabola that may be of use in understanding solar concentrator design is the arc length s. This may be found for a particular parabola from Equation (8.3) by integrating a differential segment of this curve and applying the limits x = h and y = d/2 as pictured in Figure 8.2. The result is

                     (8.10)

where d is the distance across the aperture (or opening) of the parabola as shown in Figure 8.2 and h is the distance from the vertex to the aperture. The cross sectional area of the space enclosed between a parabola and a line across its aperture and normal to the axis is given by

                     (8.11)

this area should not be confused with the reflecting surface area of a parabolic trough or dish or their aperture areas, the equations for which are given in the following section.

Often in evaluating parabolic geometry and related optical derivations, the casual reader becomes confused with the many forms used to represent the geometry of a particular parabolic shape. The following equivalencies are given for the convenience of the reader:

                     (8.12)

                     (8.13)

                     (8.14)

                     (8.15)

8.2.2 Parabolic Cylinder

The surface formed by moving a parabola along the axis normal to its plane is called a parabolic cylinder. Solar concentrators with this type of reflecting surface are often called parabolic troughs because of their appearance, or line focus concentrators because the foci of the parabola describe a line in this geometry. When the plane containing the axes of the parabola is aligned parallel to the rays of the sun, the rays are focused on this focal line. For a parabolic cylinder of length l and having the cross-sectional dimensions shown in Figure 8.2, the collector aperture area is given by

                     (8.16)

The reflective surface area is found by using the arc length developed in Equation (8.10):

                     (8.17)

The focal length f and the rim angle for the parabolic cylinder are given in Equations (8.8) and (8.9).

8.2.3 Paraboloid

The surface formed by rotating a parabolic curve about its axis is called a paraboloid of revolution. Solar concentrators having a reflective surface in this shape are often called parabolic dish concentrators. The equation for the paraboloid of revolution as shown in Figure 8.4, in rectangular coordinates with the z-axis as the axis of symmetry, is

                     (8.18)

where the distance f is the focal length VF. In cylindrical coordinates, where a is the distance from the z-axis, this becomes

 

  (8.19)

 Figure 8.4 Paraboloid of revolution.

In spherical coordinates, the equation of a paraboloid of revolution with its vertex V at the origin and r, and defining the location of point R on the paraboloid, is

                     (8.20)

The surface area of the paraboloid may be found by integrating Equation (8.19) over the appropriate limits. We can define a circular differential area strip on the paraboloid as shown in Figure 8.5 as

                     (8.21)

Figure 8.5 Parameters defining a circular strip of differential area.

Note that the differential element of arc ds is cast in terms of the height dz and the radial distance da. Finding the derivative of z with respect to a using Equation (8.19), we express the differential area band as

                     (8.22)

The full surface area A, of a paraboloid having a focal length f and an aperture diameter d may be found by integrating Equation (8.22). The result is

                     (8.23)

The concentrator aperture area, of most importance to the solar designer for

prediction of solar concentrator performance, is simply the circular area defined by the aperture diameter d and is given by

                     (8.24)

An equation for the aperture area may also be cast in terms of the focal length and the rim angle. Using Equation (8.6), which is the polar form of the equation of a parabola, we have

                     (8.25)

              Note: Equation (8.26) has been renumbered and moved to another chapter.       (8.26)

8.3 Parabolic and Spherical Optics

Both spherical and parabolic geometries are represented in solar thermal concentrators. In some concentrators, however, a spherical (or more usually cylindrical) geometry is used as an approximation to a true parabola. As will be shown in Chapter 9, spherical optics allow for fixed- aperture (i.e., non-tracking) concentrators. Since parabolic geometries strongly dominate solar concentrators, a rather thorough examination of the analytical description of parabolic geometry is presented in this chapter.

In order to facilitate a discussion of spherical and parabolic optics, it is convenient to define the term ‘plane of curvature’, as illustrated for a parabolic trough in Figure 8.6.

The plane of curvature (i.e., cross section) can be considered as a two-dimensional slice normal, in the case of a parabolic trough, to the linear axis of the concentrator. For a spherical or a parabolic dish, the plane of curvature is rotated to generate the dish geometry. The optical principles of spherical and parabolic mirrors are examined below through ray trace diagrams and by initially restricting the discussion to the plane of curvature. The impact of translation or rotation of the plane of curvature is then discussed in order to evaluate the optical characteristics of actual concentrator geometries.

Figure 8.6 Definition of plane of curvature

The purpose of a general discussion at this point, prior to examining individual concentrator concepts, is to develop an understanding of the basic limitations imposed by spherical and parabolic geometries and how these limitations impact basic concentrator design.

The equation of a circle as drawn in Figure 8.7a in Cartesian coordinates with its center at a, b and radius r is

                     (8.27)

which reduces to the familiar form

                     (8.28)

when the circle is centered at (0,0). The equation for a line tangent to this circle at the point (x1 , y1) is

                     (8.29)

 Figure 8.7 Definition of (a) circle and (b) parabola

A parabola (see Figure 8.7b) can be defined as any section of a right circular cone resulting from a plane slicing through the cone parallel to, but not including, the axis of the cone. The equation for a parabola, with focal length f, in the Cartesian coordinates is

                    (8.30)

The vertex of a parabola having this form will be at (0,0). The equation of the tangent to this parabola at (x1 , y1) is

                     (8.31)

These basic equations are useful in examination of the optical properties of spherical and parabolic mirrors.

Another characteristic useful in discussing parabolic or spherical mirrors is the rim angle. Rim angle is defined graphically in Figure 8.8 for a parabolic trough. A similar definition holds for parabolic dishes and mirrors based on spherical geometry.

Figure 8.8 Definition of rim angle

8.3.1 Two -Dimensional Ray Trace Diagrams

The reflections of parallel rays of sunlight from both two dimensional circular and parabolic mirrors are shown in the ray trace diagrams in Figures 8.9 and 8.10, respectively. The characteristics of these two mirrors in concentrating parallel rays of incident light which are normal to the reflector aperture are:

    1. All parallel rays reflected from a circular mirror pass through a line drawn through the center of the circle and parallel to the incident rays (see Figure 8.9a).

2. All parallel rays reflected from a parabolic mirror, when they are parallel to the axis of symmetry, intersect at a point (see Figure 8.10a).

In addition, a circular mirror is symmetrical with respect to rotations about its center. This means that if the sun’s rays (assumed to be parallel for this discussion) are not normal to the mirror’s aperture as in Figure 8.9a, the pattern of reflected rays looks the same but is rotated (see Figures 8.9b and 8.9c).

Figure 8.9 Characteristics of spherical optics (C = center of circle).

A parabolic mirror, on the other hand, is not symmetrical to rotations about its focal point. As shown in Figure 8.10, if the incident beam of parallel rays is even slightly off normal to the mirror aperture, beam dispersion occurs, resulting in spreading of the image at the focal point. For a parabolic mirror to focus sharply, therefore, it must accurately track the motion of the sun to keep the axis (or plane) of symmetry parallel to the incident rays of the sun.

 

Figure 8.10 Characteristics of parabolic optics, (a) for rays parallel to the axis of symmetry, (b) for rays 1o off of the axis of symmetry.

 

8.3.2 Line Focus Troughs

To form either a cylindrical or parabolic trough, the two-dimensional mirrors shown in Figures 8.9 and 8.10 must be translated normal to the plane of curvature as illustrated in Figure 8.11. Tracking requirements of the linear troughs are similar to that of the two-dimensional mirrors discussed above.

 

Figure 8.11 Formation of linear troughs: (a) parabolic trough; (b) cylindrical trough.

A parabolic trough as shown in Figure 8.11a has a line focus and must be tracked about its linear axis in order to maintain focus. The proper tracking angle is defined by the orientation of the trough relative to the sun’s position. Analytical expressions for the proper tracking angle of parabolic troughs are developed in Chapter 4. Basically, a parabolic trough must track about its linear axis so that when the sun’s rays are projected onto the plane of curvature, they are normal to the trough aperture.

Since linear translation does not introduce curvature along the translation axis, the trough need not be tracked in this direction in order to maintain focus. Just as reflection from a plane mirror does not defocus parallel rays of light, neither is the component of the incident beam (direct) insolation in the plane of translation defocused by a linear translation. The net effect of a non-normal incidence angle in a parabolic trough (assuming that the trough has been tracked to satisfy focusing requirements) is that the reflected beam is simply translated along, but still focused on, the receiver tube.

Figure 8.12 shows a photograph of a receiver tube illuminated by direct insolation entering the trough aperture with a non-normal incidence angle. In this case, the trough has been tracked about its linear axis as indicated by the highly focused beam image on the receiver tube. As a result of the non-normal incidence angle, however, the reflected beam is translated down the receiver tube; note that the right end of the receiver tube is dark. At the far end of the parabolic trough some of the incident insolation is reflected past the end of the receiver tube. This is illustrated in Figure 8.13 for another collector. Note that some concentrated light is failing on the flexible hose and not on the receiver. This energy is lost to the collector and is called the collector endloss.

Figure 8.12 Translation of focused radiation along receiver tube due to non-normal incident insolation. Courtesy of Sandia National Laboratories.

 

Figure 8.13 Parabolic trough endloss. Courtesy of Sandia National Laboratories.

Since linear translation does not introduce defocusing of the concentrated radiation, the aperture of a cylindrical trough need not track at all to maintain focus. However, as indicated in Figure 8.11b, a high-rim angle cylindrical trough would have a focal plane not a focal line. To avoid a dispersed focus, cylindrical troughs would have to be designed with low rim angles in order to provide an approximate line focus. The advantage of a cylindrical mirror geometry is that it need not track the sun in any direction as long as some means is provided to intercept the moving focus.

The effect of rim angle on the focus of a cylindrical trough can be seen by observing the path of an individual ray as it enters the collector aperture. Figure 8.14 shows the angles involved. At the mirror surface the incident ray will undergo reflection. Since, by definition, a radius of a circle is normal to the tangent to the circle at all points, it follows that (solid lines). In addition, since the incident ray is assumed parallel to the axis of curvature, . Thus the triangle C-PF-M is an isosceles triangle with the characteristics that C-PF is equal to r/2 for small values of .

 Figure 8.14 Definitions of angles for reflection from a cylindrical (or spherical) mirror.

Point PF is termed the paraxial focus. As increases, the reflected ray crosses the line below PF as illustrated by the dashed lines shown in Figure 8.14. The spread of the reflected image as increases, is termed spherical aberration.

For practical applications, if the rim angle of a cylindrical trough is kept low (e.g., <20-30 degrees ), spherical aberration is small and a virtual line focus trough is achieved. Figure 8.15 shows the focusing of circular mirrors with various rim angles.

 Figure 8.15 Focusing of parallel rays of light using circular mirrors with different rim angles.

 

8.3.3 Point Focus Dishes

If the two-dimensional curved mirrors shown in Figures 8.9 and 8.10 are rotated rather than translated, the resulting geometric figures are spherical and parabolic dishes, respectively. A parabolic dish must be tracked in two dimensions in order to maintain the incident beam insolation normal to the dish aperture at all times to allow focusing. As with the cylindrical trough, however, the aperture of a spherical dish need not be tracked because of the symmetry of a sphere (circle) as discussed earlier. However, a linear receiver that tracks the moving focal line (see Figure 8.9) must be provided. A prototype parabolic dish concentrator is described in Chapter 9 along with a prototype non-tracking aperture spherical dish.

8.4 Reflection of Energy to the Receiver

Although the design details of any one parabolic collector may differ from those of another parabolic collector, optical constraints define the basic configuration of all parabolic concentrators. This section reviews these constraints and examines the process of supplying concentrated optical energy to the receiver. Heat-loss considerations are addressed in Section 9.2. The basic logic flow followed in this review is summarized in Figure 8.16. The reflection of parallel rays of light, normal to the collector aperture, is reviewed. The goal is to develop an analytical equation that shows the contribution of light reflected to the focus as a function of rim angle.

Figure 8.16 Optical analysis of parabolic concentrators.

This analysis is then modified to account for the fact that the sun’s rays are not truly parallel. Angular errors (e.g., slope errors) in the conformity of the reflector surface to a true parabolic shape are incorporated at this stage. The spread of the reflected beam due to errors in mirror surface slope, tracking, a